5 Primary Benefits of Post Weld Heat Treatment

Post Weld Heat Treatment is a type of thermal treatment which is employed to material primarily after welding. This technique is a common practice, which is exercised in industries to adjust the mechanical properties of weldment. The required welded material is allowed to heat, usually at lower temperature in order to prevent any phase change. The intended use of post weld heat treatment is;

  • to relieve unwanted level of residual stresses 
  • to soften the hard weldment. 

Great care is required in selection of temperature required for weld-able steels because due to wrong adjustment of parameters, the weld outcome may suffer one of the following problems;

  • Phase Change likely to occur
  • Material gets more harder
  • Depletion of weld strength may happen

Below is the description of primary advantages that make post weld thermal treatment an exceptional process in welding industries. 

1. Softening
After welding, the material (particularly HAZ) gets harder and excess hardness is nearly useless for a particular service application. For this PWHT is the best tool, primarily used by many industries, in order to temper the hard heat affected zone. This implies strong protection and provides adequate resistance against brittle fracture failure during service.


2. Stress Relieving
Residual stresses during welding may occur due to high thermal gradient. During thermal cycle of welding process, expansion cause to happen in some areas due to heat while in cooling, also the localized contraction may occur, this whole produces undesirable residual stresses. In order to reduce the level these stresses, thermal treatment is applied which involves the baking of material (by uniform heating) at specific temperature and then brought back to ambient temperature at particular cooling rate. See Thermal Cycle of Post Weld Heat treatment.

3. Prevention of SCC
What is SCC? Stress corrosion cracking is referred to as SCC which occurs due to the intensification of present cracks in the material due to applied stress or load. PWHT facilitates the prevention of stress corrosion cracking. 

4. Ease in machining
Well it is stated earlier that post weld thermal treatment tends to reduce the degree of hardness, due to which the welded components can easily be machined to required dimensional conditions. Softening of welded parts allow easy grinding, machining and other surface treatments. 

5. Prevention of brittle fracture
The primary role of post weld heat treatment is to improve the mechanical characteristics of weldment and make it outlast for particular service conditions. Again what is demonstrated in above paragraphs; PWHT helps to reduce the residual stress level and hardness, imparting the required level of ductility in the weldment. This improves the strength and resistance to brittle fracture and increase the lifespan of material for its service conditions. 

Last comments
Post weld heat treatment is a type of thermal treatment which is applied to weld-able materials (primarily steels) after welding and joining. In this technique the material is heated below the lower critical temperature line (where no phase change occurs) and then allow to furnace cool with controlled monitoring by using thermo-couples. There are some exceptional cases when the welded joints are required to get normalized, for the treatment of heat affected zone but normalizing is not a recommended practice and should be employed with strict precautions, when there is no other option left.      

Comments

  1. I'm looking to get certified to start welding for a career. It's a pretty good paying job and you'll always have work, that's for sure. I've done a few welds to get started, but I keep running into the brittle fractures like you said. I'm using an Oxy acetylene torch on some iron work. Any tips?
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    1. Well Melger ! First check the consumable and make sure it's defect free. It should not produce air hardened weld metal. Secondly use neutral flame with equal quality of carbon and oxygen. this works a lot ! Avoid Excessive Heat Input. Make it in multilayer weld because single pass may be hardened. Check the alloy composition of parent metal because sometimes alloy elements get dissolved in weld, render it hard. Hope I answer your question. For more please give me a feedback

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